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Since you wrote

> [...] is a significant limiting factor for the structural integrity of 3d printed parts

I went and checked. There is a youtube called MyTechFun[0] who does proper material testing, and being a patreon I have access to the entire table of his results. The comparison I made is tensile strength vs layer adhesion, which is the same test (basically pull until it breaks), but the sample is printed lying down or standing up. I expressed layer adhesion as a percentage of tensile strength, and sorted by this.

The best three I will show here (tensile and adhesion are in kg):

  Name, Tensile, Adhesion, Percentage
  YXPolyer Nylon[1], 63.1, 66.4, 105
  PolyMaker PLA Pro[2], 56.55, 50.6, 89
  PolyMaker CoPA[3], 66.3, 56.6, 85
While the tensile strength is higher for all (except one), it does not seem to be quite as limiting a factor as your claim makes it out to be. We can find percentages of >70% for all major filament types. But to be fair, most of them seem to cluster around 40-50%. While this is not great, given the choice of materials I think it can be worked around quite easily.

[0] https://www.youtube.com/@MyTechFun/videos

[1] https://youtu.be/Q6v4xYrkOnU

[2] https://youtu.be/2dgzwCvSO2k

[3] https://youtu.be/cQb-hbr1KYY




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