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I built a buster beagle. YouTube has a bunch of great guides from him plus what to buy.

Mold making is a difficult science of itself. I can’t point you in a general direction beyond what worked for me. I started with OpenSCAD then moved to FreeCAD then eventually ended up with Fusion360. You need to have a vision for what you want to make, or else you won’t follow through till the end with learning. There is some dude from Texas who wrote a textbook on the subject that was invaluable for me in learning how to design oxygenation and cooling techniques. This is hardcore industrial engineering stuff, the kind of thing that you don’t casually do.if you’re trying to learn and do this yourself you need to not be afraid of doing some applied physics.

There was a lot of crying and pain and trial and error for me to teach myself. If you know what you want I would instead go on fiverr or its equivalent of the day and hire yourself an actual mold designer and save yourself 90% of the pain and heartache that I went through. Mold designers are weirdly cheap for the insane amount of expertise they offer

Printing the mold is another heartache of itself. I used anycubic photon with a flex plate and Sriraya resin. That was a journey all by itself - I originally started with insanely expensive Formlabs stuff before getting to the Anycubic solution. Again it took a lot of crying and trial and error to get it right. But it costs a mere fraction of what it costs to do it the normal way at least




Thank you for taking the time to share your experience. There's probably $5,000 and 200 hours of tears saved just in this post.




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