Am at a company now where we're very likely to use Vention to build an automation test stand in the near future. Our use case is as follows:
- want 1-2 of these setups (low quantity)
- needs to hold/fixture a 20-30kg robotic arm (pretty much a standard cobot), so we'd like something beefy and rigid. This isn't something I'd just clamp down on any work desk
- overall footprint about the size of a twin-sized bed
- we have some specific dimensional requirements dictated by our physical task and also the place for installation, so retrofitting an existing COTS table or test setup isn't necessarily feasible or straightforward
- we want some degree of ability to adjust and modify the positioning of subcomponents, so the t-slot is particularly helpful
Certainly, I could get what I want in terms of parts for a lot less money via 8020/Misumi and piece this together myself with some post-machining, but then I'd also have to download the individual CAD files for the parts (if they're available) and then reconstruct my desired setup in another CAD program. Then, I'd need to build my own BoM and coordinate part ordering from a selection of vendors. None of this is outside of my abilities, but I have a lot of other things to do for the project, and if my company's willing to bite the bullet on the additional cost, Vention solves a lot of problems for me on this front. They also offer (last I checked) some components for actuator/manipulator mounting compatible with their extrusions that other vendors don't sell.
In my opinion, most setups around the size of a standard cardboard moving box can be pieced together pretty simply with a combination of COTS parts, basic hand tools, 3d-printing, and services like Ponoko/Sendcutsend/Oshcut without too much hassle. Anything larger or with higher payloads or with more significant tolerance requirements than our use case I described above should probably be handled by a group/company that has some experience/expertise in building those sort of structures, especially if several of them need to be built.
If anyone else has come across similar modular setups/services, please let me know!
Disclaimer: my company is a Vention "Certified System Integrator" in the Pacific Northwest USA.
I can say that Vention, along with their comparables in the modular framing/light automation world (see: Bosch Rexroth, Item North America) will put some great tools in front of you to piece together solutions within their ecosystem, and you'll be able to check your requirements against their various specifications with regard to maximum loading, linear axis speeds etc, but they will of course not inherently perform a full engineering analysis of your application, or really make any guarantees on your design's suitability for any particular purpose.
For that level of services, they will loop in an integrator, who will work within the hardware ecosystem, but add value in validation, assembly, service/support and non-ecosystem component integration.
It also weighs 265kg. Yeah this is probably not the ideal thing to showcase their product. I had a hard time understanding the scale of any of these contraptions. Banana for scale might have been a good move. This shelf was the only thing I could find where I could figure out roughly how big it is.
DIN rail is very popular. I even manufacture a niche product in a DIN rail case because most of the users will be placing it in a control cabinet with similar components.
The main savings are in labor costs avoided drilling mounting holes and ease of replacement. The standard sizes also make it easy to fit various components in a limited space.
Less RPi and more PLC[1], although there is a RPi in the house to pick off modbus data and stuff it into Grafana(over a point-to-point wifi bridge). If you combine Digikey and Automation Direct(along with a clever hack of running ~50% SSR PWM to run DC->~AC for cheap irrigation solenoids) you can put together some fun automation for a fraction of "real" industrial automation prices(although it's still spendy).
I like PLCs a bit more since they're dead simple to program and designed to handle a harsher environment than the RPi. They also have a whole host of I/O options and everything in industrial automation is standardized(-ish) so that you can interop between vendors for their different specialties.
One of the most fun part of the project was running the whole thing from solar, we have irrigation water so I build a neat little PID controller in the PLC that runs to a hefty Solid State Relay connected to a RV water pump with variable speed/flow. If you bypass the pressure relay, put in an appropriately sized flyback diode and use the SSR to do PWM it works quite well. It's no 3-phase VFD that you find on well pumps but it's held up well over the last year(and gave me an excuse to get a cheap hand-held scope to verify I had the flyback diode sized correctly).
Kinda interesting to think about how this fits in the market. Is some warehouse/manufacturing consultant using this or is it supposed to be for a small manufacturer to DIY their way to building the machines they need?
- want 1-2 of these setups (low quantity)
- needs to hold/fixture a 20-30kg robotic arm (pretty much a standard cobot), so we'd like something beefy and rigid. This isn't something I'd just clamp down on any work desk
- overall footprint about the size of a twin-sized bed
- we have some specific dimensional requirements dictated by our physical task and also the place for installation, so retrofitting an existing COTS table or test setup isn't necessarily feasible or straightforward
- we want some degree of ability to adjust and modify the positioning of subcomponents, so the t-slot is particularly helpful
Certainly, I could get what I want in terms of parts for a lot less money via 8020/Misumi and piece this together myself with some post-machining, but then I'd also have to download the individual CAD files for the parts (if they're available) and then reconstruct my desired setup in another CAD program. Then, I'd need to build my own BoM and coordinate part ordering from a selection of vendors. None of this is outside of my abilities, but I have a lot of other things to do for the project, and if my company's willing to bite the bullet on the additional cost, Vention solves a lot of problems for me on this front. They also offer (last I checked) some components for actuator/manipulator mounting compatible with their extrusions that other vendors don't sell.
In my opinion, most setups around the size of a standard cardboard moving box can be pieced together pretty simply with a combination of COTS parts, basic hand tools, 3d-printing, and services like Ponoko/Sendcutsend/Oshcut without too much hassle. Anything larger or with higher payloads or with more significant tolerance requirements than our use case I described above should probably be handled by a group/company that has some experience/expertise in building those sort of structures, especially if several of them need to be built.
If anyone else has come across similar modular setups/services, please let me know!