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Myths of Vaccine Manufacturing (blogs.sciencemag.org)
219 points by undefined1 on Feb 3, 2021 | hide | past | favorite | 218 comments



The scale of thinking here is amazingly constricted.

Imagine if we had approached this like we did WWII.

We would have nationalized the effort to produce vaccines, building entire production chains and staffing them with anyone in need of work.

We would have built infrastructure to produce n95 masks and shipped them to every address.

What would this mean? We would have saved hundreds of thousands of lives, employed millions of people, strengthened our economy, and would now be wrapping up vaccinating everyone.

Our response to the crisis should be noted as a failure of monumental proportions. The lack of leadership at all levels of government continues to be astounding.


I agree. He insists there's an uncopyable bottleneck that couldn't be overcome by opening things up, BUT then also admits his knowledge of the purported microfluidics device (which isn't uncommon in pharma manufacture... and big pharma has capacity to manufacture bespoke microfluidics devices if they know the specs) is fuzzy because...

...well, because it's NOT open. The very bottleneck he's talking about is something he has to wave his hands about because it's bespoke, proprietary, and not well-published or open. This inadvertently validates the original tweet!


I can assure you, under most meanings of the words "uncommon" and "common", microfluidic devices for manufacturing these nanoscale encapsulated mRNAs are definitely "uncommon." In fact, I would wager that there are probably a handful in the world at most. Moreover, it's a fair bet that no two are alike.

Additionally, until this brand new mRNA vaccine technology actually demonstrated efficacy it was not quite so clear cut that we should put a huge proportion of our resources into making more of these devices, rather than explore different vaccine platforms.


They demonstrated high efficacy in primate models only like a month or two after first developed and earlier than that in vitro.

But we're not really limited in resources, here. We have TONS of money, people are unemployed, and this is essentially the biggest problem facing the world right now. We can AND OUGHT TO be "wasting" money by throwing large resources at a wide range of potential vaccines (some of which wouldn't work).

The whole "we don't have resources" thing is absurd. We've been spending literally trillions of dollars on COVID-19 relief (and monetary easing, etc) which is a poor substitute for actually solving the COVID-19 problem.


We did "waste" billions of dollars on a number of possible vaccine candidates that didn't actually pan out. See, Merck and Sanofi and GSK. Primate models are great (best we have), but we didn't "know" these things worked until end of December. It's beginning of Feb. I know the world is on fire, but things are moving fairly quickly. 1.34 million vaccinations a day in the U.S., from zero at beginning of Dec. That's pretty good. With much luck, the plateau in the vaccination rate this week gets resolved and we manage to hit 2M/day by end of Feb.


Economists clearly articulated last year that governments should buy capacity, not doses directly. Because that just pushes prices up (and we see the conflicts about fulfilling orders).

Furthermore. Since the process of vaccine development and manufacturing is closed, done in the shadows, no one had any idea where the bottleneck will be. (Yes, some companies bet on their vaccine and started expansion while the development was ongoing. And Derek speculates that the supply chain is at full capacity, but ... we don't know, and again, we could have been expanding that too exactly since a year ago.)

The mRNA LPN packaging might be new, but manufacturing plasmids that churn out Adeno Associated Virus particles with the correct payload is so old tech random youtube dude did it in 2018 February.

https://m.youtube.com/watch/J3FcbFqSoQY


And yet, JnJ and Gamaleya both seem to be having difficulties producing at scale.


It's not surprising. Nobody coughed up the funds.

For example Trump simply went with ordering only 100 million doses of the Pfizer vaccine and said meh when asked about whether maybe in a country of 300+ million people they might happen to ... need a few extra ones.

The EU negotiated so hard that even though it ordered 400M from AstraZeneca, somehow they find it more important to fulfill other orders first.

It's too little too late. I understand that Bill Gates [0] can be so blasé easily, as for him it's just more of the same. Plus he has predicted it, he was directly trying to do something against these global health problems for at least a decade now. But this "inefficiency" - that thousands of people die of each day - is mind boggingly infuriating.

[0] https://www.youtube.com/watch?v=Grv1RJkdyqI


Money and manufacturing resources are not at all the same thing.


We seem to not be having stainless steel shortages. We have plenty of manufacturing, even precision manufacturing, capacity.


> Additionally, until this brand new mRNA vaccine technology actually demonstrated efficacy it was not quite so clear cut that we should put a huge proportion of our resources into making more of these devices, rather than explore different vaccine platforms.

I can't believe this is true.

The Pfizer and Modern vaccines were clearly in the top 10 last March and April. How could you argue that given 10 months and a billion dollars each we couldn't double our microfluidic device capacity for these two vaccines.


You are citing phase I data to support an implication that "clearly" phase 3 data was going to be positive. That is not how it works in real life. Many many many drug candidates look great after phase 1 and fail to become approved drugs.

Also, we did double our microfluidic device capacity. We more than doubled it. We increased our capacity by something like a million fold. Before these vaccines (first of their kind), there was no commercial scale capacity. This has all been invented in the last year. There was even a chance that achieving such capacity would not be possible. It is fairly common that drug candidates that look promising in phase 1 or 2 simply cannot be manufactured at scale with the quality required to ensure consistent safety and efficacy.


Moderna and Pfizer have been in the top 10 for a while, you could easily spend an extra billion on all of them and if half don't work out that's fine.


That’s true about many drug candidates but not these. Moderna (and Pfizer) had EXTREMELY promising results from in vitro, primate, Phase I, and Phase II results. Success by Phase III was very, very likely.


I agree that the new drug candidates had promising results. Yet as a new technology, there was still a risk. For example, the first Pfizer drug candidate BNT162b1 gave fever to 75% of the participants in some cases [0]. Some countries decided not to buy from them at first for that reason.

[0] https://www.ncbi.nlm.nih.gov/pmc/articles/PMC7583697/figure/...


To add to that, except for Pfizer, all the other 5 vaccine contenders chosen by the Operation Warp Speed (Moderna, J&J, Oxford-AZ, Merk, Sanofi-GSK) received money to expedite their manufacturing regardless of the vaccine being successful of not. Together they received $11 BN. What can they show for that? Excuses about microfluidics? And vials ? (did you hear the one that Moderna will start putting 15 doses in vials intended for 10, because it turn out that vials are a bottleneck too after all). They couldn't figure out the vial thing in 10 months?

[1]https://en.wikipedia.org/wiki/Operation_Warp_Speed#Companies...


Another possible benefit of opening it up is that maybe someone else would see a way to speed up production because they have an outside perspective.


Clearly patents and secrets work against humanity in this instance. The government should just buy the tech and open it up.


You don't think the government already thought of that? (for patents in general, that is). From wikipedia: Section 1498 gives the federal government of the United States the "right to use patented inventions without permission, while paying the patent holder 'reasonable and entire compensation' which is usually "set at ten percent of sales or less"

https://en.wikipedia.org/wiki/Government_patent_use_(United_...


I think that in general patents, copyrights, trade secrets etc. have a negative impact on innovation by hindering potential innovators from building on the works of others. The question is, is that negative impact offset by the positive impact of the incentives to innovate granted by exclusive rights to IP?


The US response to WW2 took years. We’re still in the months range. You can’t parallel use the early sequential phases; you can’t fabricate this equipment — nor the expertise to manufacture it from nothing in just a few months.


Yes, actually, you can. (A well-endowed manufacturer can produce this equipment.) But it takes coordination, leadership, unlimited funding, and federal authority to step across red tape and corporate veils and IP to get things done. I was involved with some of this stuff. I know first hand how uncoordinated and un-led much of it was. We needed technocrats on private jets flying around the country tooling up production and solving every supply chain bottleneck like they were Elon trying to squeeze out luxury car production at the end of a quarter.

And vaccine production ABSOLUTELY could've been parallelized with approval. In fact, it was. They were stockpiling doses before approval. But the effort was at least an order of magnitude smaller than it ought to have been.

We constantly make excuses for this lack of effort. We shouldn't. We know what is possible. We can read history books.


I'm wondering how we'd fared if Elon was in charge.


That's a tough one. Could go either way (he's unstable... but resourceful). Tesla has been helping CureVac, though, which is one of the other mRNA vaccine providers (and could perhaps help scale out Moderna and Pfizer's vaccine, if they were given access to all their IP?).


I don't think we could have done worse.


Europe is somehow vaccinating fewer people as a percent of the population than the US.


This is true, and it will stay that way for a while. The US (at federal level) failed at nearly everything regarding containment of the virus, but got one single thing right in this pandemic: ordering vaccines. Ordering enough from the most promising manufacturers, at high-enough prices, and early. The EU failed at all of these three things in the most historic way possible.


> The US response to WW2 took years.

That's incorrect.

4 months before the Pearl Harbour, FDR instated the Supply Priorities and Allocation Board by executive order. The purpose of the Supply Priorities and Allocation Board was to coordinate the distribution of materials and commodities related to national defense and to assist the Office of Production Management (OPM) in carrying out their overlapping duties.

On january 1942, merely 4 weeks after Pearl Harbour, FDR dissolved the SPAB and instated the War Production Board by executive order.

The WPB directed conversion of industries from peacetime work to war needs, allocated scarce materials, established priorities in the distribution of materials and services, and prohibited nonessential production. It rationed such commodities as gasoline, heating oil, metals, rubber, paper and plastics.

Moreover, the U.S. economy was already radically shifting before 1941. Between 1939 and 1941, unemployment feel from 17.2% to 9.9% and by 1942 it feel to 4.2%.

There's also an implicit assumption in your statement: the U.S. not actively joining the War until june 1944. That's incorrect as well.

The U.S. already actively engaged in the North African Campaign on 11 May 1942. Barely 6 months after Pearl Harbour.

Pearl Harbour kicked off the Pacific Theatre right off the bat. In June of 1942 - 7 months after Pearl - the Japanese Navy was soundly defeated in the Battle of Midway by Admiral Nimitz. August 1942 - 8 months after Pearl - the U.S. took the offensive at Guadalcanal.

Admiral Yamamoto, who led the Pearl attack, never believed Japan would be able to win from the United States in the first place. He believed it was a massive strategical mistake. He has conveyed his feelings:

> "I can run wild for six months ... after that, I have no expectation of success".

Which is exactly what happened.

So, no, the involvement of the United States in World War II is anything but an example of a nation state being forced to wait until it has ramped it's economic output before it can act.

https://en.wikipedia.org/wiki/War_Production_Board https://en.wikipedia.org/wiki/United_States_home_front_durin... https://en.wikipedia.org/wiki/North_African_campaign https://en.wikipedia.org/wiki/Battle_of_Midway https://en.wikipedia.org/wiki/Guadalcanal_campaign https://en.wikipedia.org/wiki/Isoroku_Yamamoto%27s_sleeping_...


We would have nationalized the effort to produce vaccines, building entire production chains and staffing them with anyone in need of work.

But that's not what happened in WW2. Businesses were not nationalized and they weren't staffed by anyone in need of work.

The War Productions board simply directed companies on what to produce. They could run their business as they see fit with some controls like wage caps, raw material quota, production quotas.

And it works better for war - switching from making planes to airplanes versus having companies switch from making microchips to making vaccines.


The only conclusion one can make is that it isn't as bad as we're claiming it is. If it were as bad as we claimed, we would be rushing RNs into ICU training, going full Taiwan on mask construction etc instead of saying "Don't wear masks" because we're scared we'll run out of masks.


So no, we did not “have the vaccine” in February.

We did have it, we just didn't know which one it was. And we refused to risk any individual life in order to potentially save hundreds of thousands or more.

We also could have invested single digit billions early on to build capacity for all of these different potential vaccines, but we decided to play if "safe" and will now be spending over a trillion again to try to save the economy.

I don't blame the pharma companies for this. Our government and medical establishment was not intellectually prepared to make the hard decisions required to save us. And we need to be building momentum to learn how to do better.


> we refused to risk any individual life in order to potentially save hundreds of thousands or more.

The concern wasn't Trolley problem[1] paralysis, where authorities are afraid to deliberately shift harm to a minority to protect a majority. The concern was vaccine-associated disease enhancement (VADE), which could possibly cause more overall harm and deaths than simply doing nothing at all. It's a significant and legitimate concern because not only has it happened before with released vaccines, it has been a particular problem in SARS vaccine research and trials for 20 years. See "Learning from the past: development of safe and effective COVID-19 vaccines", https://www.nature.com/articles/s41579-020-00462-y

We had complete candidate vaccines mere days into the outbreak, but nobody was sure they were safe because they were just the latest iterations in long lines of similar candidate vaccines, all eventually failing. They couldn't rush trials too quickly because VADE situations might not become apparent without a large pool tracked over an extended period of time so that you can see what happens with reinfections, etc.

We got lucky. It seems to be the case that we had just recently turned the corner in resolving many of these barriers. If were were facing COVID-10 (i.e. a SARS pandemic in 2010), we'd be screwed because in 2010 we were much further away from figuring out how to avoid VADE-like failures in SARS vaccines.

[1] https://en.wikipedia.org/wiki/Trolley_problem


Actual it was trolley problem paralysis. We could've gotten a much larger sample size much earlier (and with challenge trials, in addition to other methods) to screen out the very thing you're mentioning here (VADE).


Trials were accelerated. Anyhow, the whole premise that excessively cautious American and European regulations delayed testing is flawed. This is a global problem, and there are plenty of countries with far less onerous regulatory requirements, or with less apprehensive populations more willing to volunteer. It's no coincidence that many of these trials have occurred in other countries like Brazil.


Speaking of apprehensive populations, there's another concern on the mind of health authorities--managing the next pandemic. Say a vaccine has VADE or similar ill effects on some small but substantial part of the population. Even if the overall benefit in harm reduction is clearly superior, you may end up destroying trust. Even if your regulatory authorities are cold, calculating, utilitarian, econometric philosopher-kings, the population is not. The next pandemic might be worse, or social trust might continue to tank. Maximizing the long-term utility function might require a level of risk averseness that seems irrational in the present.


That's why you start out with early, large-n testing so you have a long baseline of good quality data. With volunteers, not the general public.


Isn't this exactly what happened?


Would results from trials breaking western ethical norms be accepted by FDA?


The risks would be no greater than others done for national defense. In a pandemic? Yeah.


The US Army would do it, sure.

The FDA works in a whole other way.


Safety rules are good and valid. They are not a suicide pact, however. With a once-in-a-century global pandemic, brave volunteers should be allowed (through even earlier large-n phase 1 and 2 groups) to help expedite the safety approval of something that can save the lives of hundreds of thousands of Americans and millions of people worldwide.


Why does natural infection allow us to rule out VADE while challenge trials don't?


Phase III trials for both the Pfizer and Moderna vaccines actually began in late July, a mere 4 months after declaration of the pandemic. Challenge trials were unnecessary because they wouldn't have actually sped things up. By the time of the phase III trials you could already expect vaccinated individuals to be challenged via natural infection. And I'll bet money that the Pfizer and Moderna vaccines were, as a practical matter, given a green light by the FDA when the first early phase III results came back, months before formal approvals (which actually came in the middle of the phase III trials); meaning there would've been no regulatory risk to pushing the manufacturing pipeline into maximum overdrive.

There have been plenty of fumbles and mistakes all around, but I don't understand how people don't appreciate how incredibly fast the process has already been.

IMO, the real issues involve more mundane matters of logistics--coordination, resource allocation, etc. Could the process have gone faster? Probably. Not because of safety protocols or inflexible regulations, but because we had unforced errors starting and executing trials. For example, AFAICT, trials could have started in Brazil in early June, but presumably didn't because the companies needed more time to spin things up. And of course manufacturing and distribution of the vaccine should be going much smoother. Pharmaceutical companies and, especially, governments should have thrown more resources toward growing the supply chain of machinery; it was foreseeable from the beginning because of the manifest deficiencies in the supply chain for personal protection equipment, ventilators, etc, all of which made evident the need to retool industries to be able to scale manufacturing. And governments have had almost an entire year to figure out distribution protocols, but instead it seems officials across the board in the U.S. simply assumed it would be sufficient to push vaccines through existing healthcare networks, despite the fact they're notoriously byzantine and inefficient, especially for something so time critical, and especially given the need for consistency and uniformity across the population.

Is COVID-19 providing cautionary tales regarding government intervention in the free market? Absolutely. Not because governments have been intervening too much, but because they've been intervening too little; not because it has proven government more inept than private enterprise, but because private enterprise is intrinsically incapable of achieving alone the level of coordination needed to scale our response in the time required, yet we have shown ourselves too politically and fiscally risk averse to wield the tools of government in an emergency. It's like the delayed and anemic Katrina response, writ large.


> And I'll bet money that the Pfizer and Moderna vaccines were, as a practical matter, given a green light by the FDA when the first early phase III results came back, months before formal approvals (which actually came in the middle of the phase III trials); meaning there would've been no regulatory risk to pushing the manufacturing pipeline into maximum overdrive.

If this is true this is the most insane thing I've ever heard.

They can't have it both ways. You can't say "the FDA knew it was safe and effective so they gave the geeen light to the manufacturers" and also "they had to withhold this vaccine from the population because they didn't know if it was safe and effective".

> Is COVID-19 providing cautionary tales regarding government intervention in the free market?

I don't believe criticism of the government needs to be condensed into "government intervention good" or "government intervention bad".

I don't think the solution is smaller government or bigger government it's better government.

The FDA has royally fucked up over and over again by being far too cautious. A lot of the government fucked up when they said masks didn't work.

The CDC fucked up when they promoted vaccinating essential workers instead of the old.

And the executive branch has been far too cautious and uninvolved in ensuring we have enough high quality masks, and broadening vaccine the pipeline.


To be fair, part of the reason we establish rules of ethics is so that when an emergency happens, we don't just wing it and start making up the rules. Situations like this pandemic are a very good reason to revisit established rules of ethics, but using it as justification to overrule existing rules negates the entire idea of establishing rules of ethics in the first place.


I agree in principle. On the other hand, global crises have always called for extraordinary measures.

Even in this pandemic, we've (correctly, I would say) basically thrown out important principles like freedom of movement and freedom of association during lockdowns. I think that allowing volunteers to put themselves at a relatively low risk to speed up vaccine trials would have been a relatively small transgression, compared to the lockdowns and travel bans (which, again, I think were justified).

But I do take your point.


This is a very good point. The lockdown measures, while very arguably necessary, are an extremely severe measure. They were perhaps the only measure that would have been effective at the beginning when there was no preparation.

Yet, things like enforced mask wearing, or enforced out of home quarantine/isolation somehow were off the table. It is a weird path-dependent quirk of the fact that we had no testing at the beginning, that instead of quarantining and isolated the exposed and infected, we are effectively quarantining everyone.


Isn't it exactly what happened? Some vaccines started large scale tests around March/April.

It's just that you have to wait a few months to know if the vaccine you're testing is effective. You can't make this delay shorter with more volunteers.

And when you're fighting a decease that "only" kills 0.5% of the people inflected, your risk margin is pretty low (what if your vaccine creates deadly consequences to 0.6% of the people vaccinated?).


Challenge trials shorten the period by intentionally exposing the volunteers to the infection.

The mRNA vaccines had to wait until November to get enough infections.

There can be an issue that the measurement of the effectiveness of the vaccine is then related to the exposure protocol (which may not be the same as typical natural infections), but it's reasonable to expect results much sooner.


So, you'd have to tell the participants that they're going to be deliberately exposed to the virus; I don't think you're going to get a representative sample of the population agreeing to that.


People volunteer for military service even during wars, but you're right. Challenge trials won't be brimming with 75-year olds, the same way 75-year olds don't enlist. You'd learn that the vaccine works on healthy 20-somethings though, and that might have been enough for approval.


Should it be?


If you can prevent 20 and 30 year olds from being infected, you might just manage to halt the spread of the virus even if you don't confer individual immunity onto older people.


Yeah, I dunno. I don't see why there couldn't be a challenge arm to a trial that also did a larger group with no challenges.

The challenge arm wouldn't have any influence over the other arm (and likely not much impact on recruitment), but might provide results for some groups much faster. Starting vaccinations on younger healthcare workers in August seems like it would have been a win (assuming they had data to justify it by that point).


You can recruit the demographics you need by paying them enough.

Challenge trials need far fewer people, so paying each one $1M is feasible.


> We also could have invested single digit billions early on to build capacity for all of these different potential vaccines

As of the end of October, the U.S. had invested $18 billion to "build capacity," mainly by making advance purchases of vaccines that had yet to be produced (and had yet to pass clinical trials). See [1]. But maybe you're thinking of building capacity in a different way.

> We refused to risk any individual life in order to potentially save hundreds of thousands or more.

This is such an important point. In particular, human challenge trials, in which healthy, low-risk volunteers are infected with a low dose of the virus, could have saved tens of thousands of lives -- at a minimum -- in the U.S. alone. The case for HCTs, including the ethical case, is taken up in [2].

In a comment below, someone likens HCTs to the infamous Tuskegee syphilis study. The comparison isn't apt. In the Tuskegee study, people infected with syphilis were promised medical care that they were later denied. When they were diagnosed with syphilis, they weren't even told of the diagnosis. Those conditions are a world apart from the HCTs that Eyal et al. propose in [2]. - - - - -

[1] https://www.bloomberg.com/news/features/2020-10-29/inside-op...

[2] https://academic.oup.com/jid/article/221/11/1752/5814216


I don't think challenge trials would have really helped much. The issue is that obtaining an accurate estimate of vaccine efficacy in the real world is a crucial piece of information. There is a very large difference between a 95% effective and a 70% effective vaccine in terms of the roll out and who/how many need to be vaccinated. Additionally, challenge trials are fundamentally contrived in terms of the innoculum size and mode of transmission. There is no substitute for a proper randomised trial under native transmission conditions. Challenge trials would lead us into a long night of uncertainty about efficacy.


Even worse, the rate of vaccine development and production seems to be falling behind the rate of covid mutation.

I.e. the way we do things means we cannot stop covid.


That's not evident at all. The vaccines appear to be effective enough against the existing 'notable' mutations, and we don't really have much information about what rate of concerning mutations to expect.

And then on the other side of it, Moderna has a vaccine against the South African mutation in a trial. And production capacity on the mRNA vaccines is pretty clearly not maxed out in any long term sense (and then the other vaccines apparently have a better path to volume; J&J still sounds like they will make 1 billion vaccines this year. The viral vector vaccines aren't as immediately adjustable as the mRNA vaccines, but they are similarly targeted, choosing a protein to be expressed).


There's talk in the press about the vaccines being less effective on the mutations.

In any case, the more people who are vaccinated, the more likely a strain will arise that is not affected by the vaccine. This will reset all the vaccination efforts back to zero.

This is what I am referring to.


They have reduced but sufficient effectiveness against the mutations that are in the news.

I guess there's lots of room for arguing about definitions, but I think we don't go back to zero if there is a vaccine escape. The production capacity that has been built in the last year is a big step forward (and we can expand it), and we are building out the administrative capacity to get the vaccine in people's arms (capacity that won't just vanish).


> We also could have invested single digit billions early on to build capacity for all of these different potential vaccines

Are we sure "we" didn't? I don't know the actual numbers behind what was spent ahead of time for the various vaccines, but I believe the manufacturing process was ramped up before the trials completed.


There was discussion of it early on, but there's no evidence that it was done on any significant scale outside of the efforts of individual pharma companies working on their own supply chains.

It's possible that I'm wrong! Maybe we invested everything possible and couldn't have done significantly more. But it's striking that this article doesn't even address that question.

Basically, I haven't seen any evidence that this take is wrong: https://thezvi.wordpress.com/2021/01/28/covid-bill-gates-and...


I am not entirely sure I agree with the thinking though.

While initial production ramp up would get the richer countries vaccinated quickly it seems like Gates has a more holistic picture and wants to see the whole world vaccinated faster.

I agree with this thinking. It won't matter if rich countries are vaccinated if other countries are coming up with new variations all the time. We want to eradicate this by having everyone in the world on the same page, not have it hanging around like the flu.


Oh thanks I was looking for followup on the Gates thing, that blog post is superb. And depressing.


The economists that put together this working paper estimated that we left a lot on the table. Several months and hundreds of billions of dollars in the US (that invested a relatively large amount) and nearly a year and over a trillion dollars for the globe. Table 1 on page 6 summarizes it.

https://bfi.uchicago.edu/wp-content/uploads/2021/01/BFI_WP_2...


The virus can be controlled with appropriate measures to limit the death rate - see Taiwan, SK, Australia, New Zealand etc. If you want to argue that we could have saved hundreds of thousands of lives I would probably start there instead of experimenting on billions of people.


While this is true (I live in Melbourne Australia) it did affect a lot of people - financially, mentally etc.

Depending on where in society you sit probably shapes whether you think it was worth it. (Full disclosure, I do but I was also not inconvenienced much.)

As it stands currently, I note that interventions in Australia are much faster now.

Our stand down position was we had to wear masks to the supermarket and on public transport. Everywhere else was pretty close to normal.

But one case detected yesterday in our 4 million population city, means we all wearing masks whenever we're indoors today.

That one case has flicked that switch overnight. So it seems that the main thing is to test well and react quickly.


It likely helps to be a bit remote. That’s why Australia is free of other viruses like rabies.


An island at the edge of the world with more sheep than people is not at all comparable with the US or Europe.

If they'd acted early and decisively like the countries you mentioned, the outcome would likely have been better. But it would still look very different from those countries.


Yes, that's my point - the outcome would have been better, less people would have died. Italy was there as a stark warning, to the point where it was obvious that provinces with stricter controls did better than those without.

The USA had the poorest performance. When a country can't attend to basic matters of engaging with reality and protecting its citizens, despite incredible resources, it is defunct.

I am going to rant here. This virus is really an indictment on the state of the world. It seems inevitable now that it will be endemic, and due to the infectivity and presence of animal hosts, will not be eradicable. This is terribly disappointing. Consider that this is the year we gifted an entirely new disease to all the billions of people that will live in the future. We just increased by 1 the number of things that can make you sick and kill you. Think about HIV - if we could go back and stop HIV from spreading, with the benefit of 40 years of hindsight, we absolutely would have done that, no question, not for one minute. The economic saving alone is compellingly enormous, not accounting for the amount of suffering that would have been avoided. To me, all this calculus about economic activity and mental health versus stopping the virus is so short-sighted and missing the point entirely. It seems obvious to me that any degree of short term pain is a mere blip compared to how many people will suffer and die of the virus over the next 20 years because we let it out. We had one chance, one moment to stop this virus and we blew it. Everyone, every country, ever politician, blew it. I know it could have emerged in a few years, or there could be another virus next year but that doesn't change the fact that we could have stopped this one.


Yeah, I agree. I also sympathize with your rant and feel our politicians in the West, nearly without exception, let us all down and continue to do so. They failed to demonstrate any kind of preparation or logical science based response and continue to fail at that.


China has it under control (yes, seriously, it's not just CCP propaganda) and they have over a billion people. So do many other countries like Vietnam.


China (and Vietnam and SK) did this successfully with extremely strict lockdown rules. I'm not sure those would have been accepted in the West.

Arguably the West handled in the worst of both outcomes - arbitrary and incomplete lockdowns - that caused a huge financial toll and a huge human toll.


Unfortunately that only works when there's no guarantee of freedoms by the government. No free country was able to do a lockdown that strictly and effectively.

We do pay a price for those freedoms sometimes in times of crises - but there's no doubt which system we'd rather live under.


NZ locked down at the point the U.K. was in the 50k new infections a day range.

They had an extra month of warning compared to Europe, that made a big difference.


And a lot less people traveling back and forth between hot spots.


Even ignoring the tens of thousands of people crossing the uk-france border daily, heathrow alone sees (saw) immense transfer traffic that airports like Sydney and Auckland don’t.


EXACTLY my question. How much would it have cost to make some bets against the various types of vaccines that could come out. Make a "generic" manufacturing facility that could then help scale up. So what if we "wasted" $10B on facilities that didn't pan out?


> And we refused to risk any individual life in order to potentially save hundreds of thousands or more

But we are risking individual lives now. Vaccines have side effects. It's never about an individual life, always a calculus of number of lives risked vs number of lives saved, I would think.


I think the point is that we chose and are still choosing to wait for a hundred people to get infected at random in each efficacy trial, instead of just deliberately infecting a hundred people immediately.

The cost of our approach is that roughly the same proportion of the country's population must bet infected as in the trials.


So, would you volunteer to be deliberately infected with a disease that might or might not kill you in order to save many other lives?


Tens of thousands of people have signed up for this at 1daysooner.org. I didn't even volunteer for any of the ongoing trials myself.


Honestly, I would. The way things are going down here in my country (Brazil) I will get infected eventually, at least by participating in challenge trials it would help other people.


That's an difficult and potentially eternal question - some people volunteer to go to space or cross the ocean on a canoe because to them its worth the risk. Some do it for the money. Some are just mad or obsessed.

Back in my time at uni, volunteers had to be unpaid to ensure they do it kf their own free will. Its unclear which is better / worse.


A lot of people who take trips and meet friends and family (me included) instead of staying home, basically said that they will take the risk of being infected than losing part of life.


For a nice sum, a whole bunch of people would probably volunteer.


An ethical consideration is whether it is ethical to disproportionately place the poorest (those most in need of a nice sum) at this unknown risk


Given that we have seen that the poorest are the most at risk of dying from the disease, I'm not sure that argument even holds any more. Sadly, it's this obsession with straw man arguments about ethics and equity that's cost the West a million lives in the last year.


I’m 25 and healthy. If they paid me $1000 and provided medical treatment if necessary I would have volunteered for such a trial last spring.


Doesn’t this raise the same problem with the current manufacturing process?

There was limited capacity to manufacture back then, probably less so than there is today. Which vaccine candidate would Pfizer have manufactured? All of them?


Yes, all of them. Or possibly expanding capacity for each of the major vaccine types, to be ready when we know which one is the winner.

And then, yes, a lot of those factories would have ended up sold for scrap (or mothballed for future pandemics or mutations). But the few that worked then save trillions of dollars of value and hundreds of thousands of lives.

It's a simple matter of calculating expected values and investing accordingly. But thats not how our civilization works.


Last year Bill Gates talked about doing exactly that (I don't know if this actually happened): https://www.businessinsider.com/bill-gates-factories-7-diffe... The fact that someone like Gates is throwing the idea around suggests that it's not really incompatible or inconsistent with our civilization. (EDIT: saw your other comment with the follow-up, sigh.)


I'm going off the assumption that the capacity has been expanding as much as possible, so scrap factories wouldn't be a problem.

The Pfizer vaccine seems to have a shelf life of 6 months, so realistically the earliest they could have begun mass manufacture and have an effect today would have been June. That's right around the time they narrowed down to a single vaccine candidate.

I'm surprised that mass manufacturing didn't begin back then with the only possible candidate, especially since the US government also put their order in around that time. I can't find a whole lot of info on when they did ramp up (something I saw said October), and what reasons they had for not starting earlier.


Agree that relative to the cost in lives and global GDP leaders have drastically under invested in production and distribution of vaccines. Arguments about what ethical and incentive policies should be will continue forever. Certainly though we shouldn't be blocked at this point by availability of a few machines, shipping and inventory tracking, etc. Especially in the US we have really wasted 9-10 months to work on public health in general and vaccine delivery in particular. History will not be kind


That's refuted in the article. We were not finished developing them in February. It took all the time it took, to find vaccines that actually worked. With science. Not throwing darts. Several companies have still not worked out their vaccines.

It's like saying "We had steel mills; we had cars back in February!" All it takes is designing and building them.


> We did have it, we just didn't know which one it was.

What we had was the ending of Indiana Jones and the Last Crusade.

A table full of cups. Some of those have the Water of Life. Some just water. Some will outright kill you. Pick one.

It's only when you go through the trial process that you can separate the life-giving stuff from the rest.


+1

It was clear the US government made the wrong decision when they backtracked and tried to buy more doses from Pfizer + Moderna[1]. Given how much the US has spent on stimulus, you would think even like 10-15 extra billion would be nothing.

[1]: https://www.nytimes.com/2020/12/07/us/trump-covid-vaccine-pf...


> And we refused to risk any individual life in order to potentially save hundreds of thousands or more.

Are you volunteering? Will you sign all the paperwork?

If you die in the trial or get a severe reaction, would your family be happy with the paperwork, or they will claim that they fooled you?

If you die and the vaccine candidate fails, will the TV claim that they should have used a good old method like a modified adenovirus instead of playing god and creating a frankenvirus in the lab?


I and a ton of other people signed up for challenge trials through 1 Day Sooner (https://www.1daysooner.org/). Sure, there was some risk to me but it was small compared to the potential to save the lives of older friends and family even before considering strangers.


You make it sound as though no one would volunteer. I think you're severely underestimating the altruism of some people.


People have voluntered for fucking one way trip to Mars. Maybe you think they are mad, but thats a different problem.


Instead of paying the volunteers they could give them free health care for the next 25 years or life. I bet many would take that chance.


The article says that RNA encapsulation is the big bottleneck. This is a touchy microfluidic process. That needs to be accelerated. While few companies make those parts, more could. They're made by a process similar to that used in a wafer fab. A low-rez wafer fab, like the ones used to make MEMS gyros and such.

Part of the problem may be that wafer fab people and drug production people don't talk to each other much. Someone should get them talking. Might come to nothing. Might lead to "oh, we can make that easily".


A chip isn't a complete device. What about the rest of the machinery? The software? Construction of the devices, calibration, testing and commissioning? There are probably less than 10 people worldwide capable of determining if machines like this (that probably only exist within the vaccine manufacturers) are set up correctly and working right.

I suspect if you track down what's needed, you'll find that all the manufacturing capability for making more of those machines is already in use by the vaccine makers. Bespoke microfluidics devices aren't common or easy to make, although some components are.


The argument in the article for why the vaccine could not be produced is that there are new technical innovations that can't be done by other companies. I believe this to be a straw man argument.

Each new human innovation is based on a massive mountain of previous human innovation. Many, many companies are on the edge of this innovation and allowing them to use the innovations of other companies without fear of patents litigation would allow them to make that last step now.

Patents are one of the most insidious harms we have in our society today. Patent defenders claim that patents protect innovators. The truth is actually the exact opposite: patents are a monopoly legal tactic most often used so that the patent obtainer does not have to innovate further or execute. Patents kill all further innovation in the area they are in. A great example of this is that hundreds of companies used to manufacture aircraft. Boeing and Airbus bought up all the companies that own patents, and now it's nearly impossible to start a new aircraft manufacturing business due to Boeing's monopoly on the patents. Aircraft have changed very little ever since.

We need to eliminate the patent system and allow free trade to actually work.


>Each new human innovation is based on a massive mountain of previous human innovation.

That's a general rule of thumb, but it's not a law. There are innovations that are non sequels of previous developments. Sometimes inventors think differently than anyone else.

The idea that multiple companies were "almost" on the edge of mRNA vaccines is pretty much proven false by the place the two existing companies got the tech - from the pair of people who developed it, one for each company.


I agree patents are harmful, especially in this situation, but the reason there are so few aircraft companies is because the tech matured and the standards of safety raised by a lot.


If you document the design and process, somebody else can copy it.


No. Someone else can't copy it. With new technology like this there is often a ton of fairy dust involved - knowledge gained by the people who developed it that even they aren't aware is critical to the process.

I was involved in a relatively simple tech transfer of a pharmaceutical agent to a plant in China. We pulled it back to the US because every single batch failed. And it wasn't due to shoddy workmanship since we had US people on the ground directing everything.


A lot of this stuff is pretty bespoke. I’m sure it’s not hard to get your hands on (especially now) but by the time it’s ready, nobody will need it.


unfortunately we ARE going to need it because at current rates, billions of people won't be vaccinated until 2022 or 2023: https://www.npr.org/sections/coronavirus-live-updates/2021/0...

That's billions of people who will be incubating more mutated variants of COVID-19.

And secondly, we'll need that equipment for COVID-19 variant booster shots.

(And will come in handy for vaccinating with a universal flu vaccine, even HIV, etc.)


It seems like there are going to be a lot of mRNA vaccines?


I certainly hope so. I imagine if Moderna wanted more machines, they're en route. They also won't be ready until 2022.


Tell that to the scientists complaining about the irreproducibility of papers. They often can't copy it because it was a one-off, with undocumented steps.


Ok, so now the only people who can build more capacity are instead writing documentation?sounds like a great idea in the middle of a crisis.


No. I'm suggesting that as part of a 2 decades long development process at a multi-billion dollar company that is science based, there should be enough documentation for someone to pick this up and run with it.

What everyone else seems to be saying is that Covid-19 has a bus factor of like 5 or 6 people, who if they died,would lead to any breakdown in the process becoming an irrecoverable incident.

That single point of favor needs to be distributed, not just for production capacity, but for the future safety of the human race.

Call me skeptical. I think it's much more likely that this falls under trade secrets.


"Part of the problem may be that wafer fab people and drug production people don't talk to each other much." - Another part of the problem is probably regulation. Water companies don't want to inadvertently bypass FDA regulation. Drug production folks don't want to teach water folks the FDA approval process, such that, they could become future competition.... Sheer speculation.


And a pandemic is a good time to put an FDA bureaucrat, an army logistics expert, a manufacturing expert, and a drug expert along with unlimited funding on a private jet that can fly out to all these companies with a federal order signed by the president with authorization from Congress compelling companies to cooperate and with authority to cut through all red tape and IP law (with appropriate manpower to work with companies to ensure everything is done safely). Find every bottleneck and immediately fly out to the next company.


Do you really think government has power over companies anymore, and not the other way around? Future pharma profits must be protected at all costs.

This "nationalizing essential drugs" business could set a dangerous precedent after all.


whether they actively think about it or not, the disincentives are there and should be addressed


If we had a long-term bottleneck here, there might be some possibility here, but then again if there were a long-term bottleneck we could just build more capacity. However similar they are, I doubt you can just turn this on in a month or two without serious potential issues, and given how many people the vaccine is going into you have way more potential downside than potential upside.

Which is really the issue with all potential fixes: either they are unknown and thus unacceptably risky for something we will use on hundreds of millions (or billions) of people, or if we take the time to get to acceptable risk it will be too late to really help with this issue.


We've had since February. That is checks watch an entire year now. Not just one or two months. And it's something we could've been doing in parallel with approval.


Sure, and it would have been awesome if we had, BUT...this is, as I understand it, the very first case of an mRNA vaccine getting mass produced. There were literally scores of different vaccines, of a variety of technologies, being researched for this. I bet lots of vaccines were "ready" in February, the many of which did not pan out. If you had to bet on which one(s) to prep extra production for, mRNA is probably not (in February) what would have been picked.


I would have picked it! In fact, when you’re faced with a civilization-wide once-in-a-century pandemic, you pick ALL of them. You invest billions of each. The top dozen get tens of billions. Each month, evaluate most promising approaches, and add more.

I knew in February or March that the mRNA vaccines were extremely promising. NIH experts knew earlier than I did.

The mRNA approaches had a head start because they had been studying MERS and SARS-1 before COVID-19. They hit the ground running once the sequence of the virus was released. It was known nearly immediately that they were promising approaches. That there were hyper-conservative uberskeptics that didn’t think so (and hadn’t actually been following such approaches in detail) and snootily spoke in the press about that doesn’t change what the real experts who were keeping abreast to the latest developments thought.


There are many fancy kitchen machines out there. But even you buy me one, it's impossible for me to cook great dishes overnight. Same things goes to wafer fab, buying me the most advanced limask alignerhography machine can not make me to be able to produce great 5nm chips in a few years.

Also the instrumental parameters from manufacturer A probably cannot be applied directly to the instrument from manufacturer B. It is an entire process/system that can not be reproduced overnight. It takes time.


Here's a commercial RNA encapsulation system:

https://www.precisionnanosystems.com/platform-technologies/p...


Right. That's the next stage up, pumps, plumbing, and instrumentation. The "cartridge" mentioned is the hard part.

Here's a company which makes the "chips" which go in such cartridges.[1] And here are some chips.[2] Making those involves etching tiny patterns in glass, lining the channels with various coatings, and assembling the layers of glass into devices. All this has to be done in a very clean environment. Note the similarity to the processes in a wafer fab.

The point here is that the semiconductor industry has many processes and tools which might be helpful if there's a need to manufacture microfluidic components in quantity.

[1] https://www.dolomite-microfluidics.com/

[2] https://www.dolomite-microfluidics.com/product-category/micr...


I'm thinking if lipid nanoparticles can be made by strong shear forces, or be made to just emulsify with the RNA.


Here's a general article:

https://www.statnews.com/2020/12/11/covid19-vaccine-timeline...

"“Vaccine manufacturers hold their production capacity pretty close to their vest because it’s a point of a negotiation.” he said. Companies want to have flexibility in their contracts so they can balance production of various drugs and vaccines. “These companies are businesses and want to maximize their revenue. They’ll continue to make other products they can sell while manufacturing their vaccine.”"

I know less than either Lowe or the State News author. I don't know where the particular bottlenecks might be. But it seems hard for me to believe that "ramping up is impossible" doesn't mean "ramping up is impossible under standard procedures, where we keep proprietary information proprietary, where we don't spend massively on capital equipment we might not need down the line (etc etc)"

That is to say that we're far and far from a Manhattan Project intended to push vaccine manufacture to the logistical maximum. That's just how just any institutional process works.


> “These companies are businesses and want to maximize their revenue. They’ll continue to make other products they can sell while manufacturing their vaccine

There is an extremely easy solution to this problem, which is, just paying drug companies so much that it’s not worth for them to make anything else. Unfortunately, the governments around the world have failed the easiest cost-benefit analysis in the history, that is, trillions > billions, and so they negotiated the vaccine prices to be rather low, saving billions, while at the same time, spending trillions in stimulus money.

Imagine if they just allowed the companies to sell the vaccines at the prices dictated by the market. Also imagine if they allowed AstraZeneca vaccine in the US without jumping through extra hoops, which cannot possibly give us more valuable information than we already have, now that millions of doses have already been administered in UK. Alas, the regulatory state has failed us in the pandemic the worst it has ever had.


Oof market value for a covid vaccine sounds like an absolutely brutal world to live in.


Why? First doses go to highest bidders, which might as well be government, or it might wait a while until more doses are available and the bids get lower. The point here is to incentivize the vaccine manufacturers to race against one another, to produce as many doses as quickly as possible, in order to take advantage of the early high bidders.

Instead, the current arrangement, where the governments claim first dibs on hundreds of millions of doses, while paying relative peanuts compared to the insane amounts of value those vaccines could produce, do very little to incentivize the companies to spare no expense to accelerate the production. Once they satisfy the obligations they have with governments, remaining buyers won't want to pay much either, so why bother?


In Seattle, the going price for a vaccine was $10,000, which of course created quite a scandal.

But I bet if this were legal, the vaccine companies would find overnight ways to produce more vaccines. Instead, we have severe shortages. Shortages and gluts always happen when the government tries altruism instead of practicality.


Both manufacturers and legislators are going to be thinking about their future prospects as well as present prospects.

In the counterfactual case of pure market driven vaccine pricing, a couple of election cycles from now there would likely be some politician rising on angry rhetoric against the approach. "Big Pharma made billions in windfall profits on human suffering -- let's claw back the money and vote out their government cronies who enabled it."

I'd like to say that the electorate wouldn't fall for shallow bombast like that, but I can't. People got mad at Gilead for the pricing of their hepatitis C cure even though it had lower lifetime cost than the previous, far less effective state-of-the-art treatment.


In that case, maybe the media and academia could use its narrative making power to convince people to believe in and repeat something useful. They clearly are able to promote falsehoods or unsubstantiated wishful thinking to the level of widely accepted truths with institutional backing, if needed. Maybe they should then convince people that incentivizing companies to make vaccines exactly when they are most needed is a good thing. That it's true should make it easier job than it usually is.


The Pfizer and Moderna vaccines are the first mRNA vaccines to ever be mass produced, and they're needed for the biggest vaccination effort in human history.

It seems very credible to me that ramping up from (guessing) thousands of doses to billions will take a long time.

As I understand it, once the industry is set up, producing mRNA vaccines should be substantially faster than traditional techniques, since there is no biological step to wait for. They're "printed, not grown".


One thing I hope we take away from this is that just like we way over provision food production here in the States as a matter of national security, we should build out massive amounts of vaccine manufacturing capability.

The federal government should massively invest in MRNA manufacturing or whatever other vaccine technologies make the most sense and lease the facilities out at a loss if need be to pharma during normal times. Or just subsidize pharma to have massive amounts of capacity ready to churn out 5-10 million doses a day. I don't really care how it happens, I just want the capability as a society and I'm willing to pay for it.


It's partially a transient problem: mRNA vaccines is new technology that has never seen commercial use, so it's expected that initially you'll have production capacity problems. (Not to say that countries should not prepare for future pandemics.)


We could have a futures market for doses. That way the government doesn’t have to pick winners in the drug development arena, something it historically isn’t very good at.


We could have ordered 300 million courses each of the top 5 or 10 vaccine candidates for, in essence, peanuts.

$2 billion for Oxford.

$3 billion for J&J.

$20 billion for Novavax.

$24 billion for Pfizer (at worst price).

$48 billion for Moderna (again, worst price).

You end up with a billion vaccines you don't need, you give them away.

This is likely an over-investment if you consider the US in isolation (for instance, all 5 vaccines work well to reduce symptomatic and serious infections).


That's exactly what the UK did, they ordered over 400 million doses of various vaccines before major trials had even begun, and intends on giving spare supply away, starting with Ireland.

Source: https://www.bbc.co.uk/news/health-55274833

https://www.telegraph.co.uk/politics/2021/01/31/britain-give...


> We could have ordered 300 million courses each of the top 5 or 10 vaccine candidates for, in essence, peanuts.

It sounds as though you're talking about the advance purchases that the U.S. made as part of its "Operation Warp Speed" -- except that you (reasonably) would have liked those purchases to be even larger than they were.

See especially the table in https://www.bloomberg.com/news/features/2020-10-29/inside-op...


Yeah, I'm aware of the of the advance purchases. And I wouldn't say I'm arguing for them to be "even larger", as I'm saying that 5x larger would be a good starting point.

For the less expensive vaccines it doesn't make any sense at all that they ordered 100 million doses instead of 300 million. For the mRNA vaccines I have a lot of questions about how hard they tried to identify potential bottlenecks in say, July (but I don't think there is much information available to decide in either direction.).


Why would ordering more doses help?


Whatever the word for it, the government should have provided and deployed the resources to vastly scale up manufacturing of each reasonable candidate (so say, when phase III trials began).

I link a working paper in another comment where some economists estimate that we left an awful lot on the table. The US less than the globe, but given the shared benefits, this would be a great issue for a wealthy country to take a leadership role on.


I’m not sure rapid procurement is as simple as government money in, doses out. Incentives must align.


This already exists, it’s called BARDA


This is the same author as who wrote the HILARIOUS series of "Things I won't work with". Highly entertaining reading: https://blogs.sciencemag.org/pipeline/archives/2010/02/23/th...


So this explains why recruiting other firms to produce Pfizer or Moderna mRNA vaccines is difficult (because the limiting factor is probably microfluidics devices built specifically for processes only Pfizer and Moderna had a reason to scale). But what's the bottleneck on scaling up J&J's adenovirus design?


I cannot speak specifically for J&J, but by the number of adenovirus licensing agreements I've seen for Oxford, Sputnik V, etc. I would guess that existing facilities can be converted to produce a viral-vector vaccine much easier than an mRNA vaccine. From there I would suspect that the scaling issues are mostly related to QA and repeated cycles of ensuring what you're producing is actually exactly what you intended to produce.


The technology is pretty standard. I can't imagine that there's any tech-driven bottleneck to development, but rather, issues surrounding licensing, IP transfer, liability, etc (in other words: legal concerns).

Once those are resolved, there's still a fixed amount of time that it takes to convert existing production facilities to some new purpose that you can't really eliminate (the old saying about 9 women having a baby in 1 month applies here...)

Basically, it's the sort of thing HN readers don't like to hear: the complexities of the real world create obstacles that are difficult to surmount with technology alone. If I had to guess, even if you got approval to have N partners manufacture the vaccine today, it would still take a few months to ramp those partners up to capacity.


South Korea is already manufacturing and exporting both Oxford and Sputnik V vaccines under licensing.


This is exactly what's happening at Royalmount in Canada.


Yup, à biotech research lab is going to produce 2 million doses à month of the Novavax vaccine (which is essentially as effective as the mRNA ones).


https://nrc.canada.ca/en/covid-19-response-building-infrastr...

Color me a little skeptical. This looks like a big GMP bioreactor facility. Once the vaccine is made, how does it get into vials? Fill and finish production lines are usually another massive complex. Are they going to transfer it offsite for packaging?

And this facility won't be finished until July 2021. Then the tech transfer has to happen, trial runs completed, everything validated. They might start actual production at the end of 2021.

Tech transfer of pharmaceutical processes is no joke. I've done it before.


The facility is already mostly complete, I live close to it. The schedule is for actual construction, certification, and qualification to be completed by July - thus for it to be ready for production.

I don't know if you've been there, but the facility is pretty massive. I don't think packaging will run into space concerns.

There's actually a vaccine plant right next to it, which is dwarfed by the NRC facility (of course not all of it is dedicated to vaccine production)


Not concerned about space, more expertise. Sterile fill and finish lines are incredibly expensive and complex. Plenty of big pharma manufacturers screw it up. It wouldn’t make any sense for the govt to invest in their own line. It would take them years to get it up and running. I assume they are outsourcing it.


Sadly I don't have any information on that, but I assume if they did want to outsource given the ridiculous budget it should be feasible.


This article discusses why mRNA vaccine manufacturing cannot be outsourced to third parties, but there are other vaccines that might be be produced in this way (Oxford/AstraZeneca). Not sure if this is authorized in the US, but it is in many other locations experiencing shortage (e.g. the EU).


Oxford/AstraZeneca vaccine is indeed being produced around the world:

https://www.biopharma-reporter.com/Article/2020/08/06/AstraZ...

https://www.reuters.com/article/health-coronavirus-canada-va...

Another traditional vaccine, Novavax, is signing licensing deals as well:

https://globalnews.ca/news/7613878/covid-made-in-canada-vacc...


I love Derek's writing, but aren't we likely within a few weeks of non-RNA vaccines in the US via Johnson and Johnson, though?

He didn't really answer--can that one be scaled since it has more standard dependencies? If so, isn't the "naive" question perfectly valid in that case?


He is responding to a tweet that explicitly mentions Pfizer and Moderna.


J&J doesn't really need to be scaled up because they alone have the ability to produce so much of it.

That said, I'd prefer to get the mRNA vaccines as they seem much more effective, so any scaling up done there is still useful even if J&J alone could get rid of Covid in the US in a few months. (pending need to vaccinate kids for herd immunity, Pfizer is the farthest along that path, but not close to mass vaccination)


I don't think it will be clear that Pfizer is "more effective" until we see the two-dose J&J study come in.

> J&J doesn't really need to be scaled up because they alone have the ability to produce so much of it.

I'd bet 100 dollars that J&J ships less than a billion doses before July.

Are you willing to take the other side of the bet? If I'm right, that means that they could have "used help" even though they "have the ability to produce so much of it."

Edit: Before you take my bet, which I'm happy if you do, you may want to read this:

https://www.nytimes.com/2021/01/13/health/covid-vaccine-john....


> I'd prefer to get the mRNA vaccines as they seem much more effective

I am still unsure which route seems best.

Don’t mRNA vaccines target the spike protein?

The spike is a topic of debate currently as mutations/changes to the spike (South African variant etc) may affect mRNA vaccines more?

Moderna themselves are developing a booster shot targeting the SA variant & a separate booster for all the other variants (U.K. et al) for this very reason (read: you’ll need 2 doses of vaccine & 2 booster shots for full protection against all current forms of COVID/virus)

So the mRNA route might well be 4 shots for just the variants we know about.

That isn’t to say non mRNA vaccines (AstraZeneca, J&J) won’t also have the same issues (decreased effectiveness against the mutated virus ) but from what I’ve read it seems more likely to affect mRNA


They almost all target the spike, including J&J and non-mrna vaccines. The vaccines all "work" against the variants in the sense of "no severe illness, and no deaths." So yes, you might "get" a variant, but to my mind, that's still a huge win! As for boosters, I don't mind and don't care if I'm already in a category that prevents the severe cases.


> They almost all target the spike, including J&J and non-mrna vaccines.

You are correct. That being said, the targeting of the spike protein for the adenovirus vaccines is different to mRNA vaccines[0]

I have done some more reading & have seen the recent news of AZ & J&J having less effectiveness against the South African variant. With one positive for J&J being that their trial ran later than the other current crop of vaccines & part of the trial was done in South Africa - so more data is available[1].

Additionally, mRNA vaccines have been associated with instances of anaphylaxis[1], which has yet to be observed with the adenovirus vaccines (which could be due to mechanism, or that they have been used on less of the global populous to date). Furthermore, there is a strange "benign" rash appearing on peoples arms after being administered the mRNA vaccine - we are being told it's harmless, but also that nobody knows what it is precisely. You can look up "COVID arm" for details.

[0] https://www.nytimes.com/interactive/2020/health/johnson-john...

[1] https://www.kqed.org/science/1972627/the-differences-between...


Derek's blog is great but he's a bit of a stooge for his industry, so he plays dumb sometimes.


Even though I know very little about vaccines, this article has a paid PR smell. These kinds of technocratic problems have short and long answers. He skipped one, and danced around the other.


He's been writing on these subjects for years, and nothing in this article would be a surprise to anyone who has read him before or has even a passing familiarity with the pharma industry. (Also, he's always been totally up-front about his conflicts of interests and political views, and acknowledges when pharma companies screw up.) I think there are fewer serious long answers to this problem than you expect - they tend to hinge on "wave hands and solve central planning problem".


I suspect Biden talking up the defense production act was mostly for show. Reading this post, there aren't any easy bottlenecks, and everyone knew this was coming, so they did what they could to ramp up production.


Perhaps this is my bias showing but I find it totally unbelievable to suggest that production would not be significantly faster had the vaccines been open sourced from the start.


Please read through the comments on the blog. Info content is very high.


> My own guess as to what such a Vaccine Machine involves

In a global pandemic, why are we guessing?


It's a thing he does not work with.


Sorry, that wasn't clear.

Are the specs for the design of the "Vaccine Machine" machine-- as he terms it-- public knowledge?


He's not working in drug manufacturing but in research. The details of these machines will be trade secrets.

The pun in my statement was that Mr. Derek Lowe is writing a popular series of blog postings on dangerous chemicals. It is called "Things I Won't Work With".

https://www.bing.com/search?q=derek+lowe+things+i+won't+work...


So here's the unambiguous version of my original question:

Why are we guessing about trade secrets in a pandemic?

Seems to me that an advanced society would have the sense to say that while trade secrets are obviously an important part of the economy, in the case of a global pandemic we can suspend them specifically for the design specs of the bottleneck in vaccine production.


Derek is a smart guy but here again we see the utter lack of the ability to think big in the drug community. It would have been worth it to spend a trillion dollars and speculatively build out capacity and manufacturing for every vaccine candidate. We should have built megafactories and employed a million people.

And we should have done large-scale phase 3 trials by randomizing distribution of large fractions of the output of these megafactories.

It's just completely wrong to say that everything was done as well as it could possibly have been and there's no way it could have been faster. There basically no amount of money that it would not have been worth it to spend.


> we see the utter lack of the ability to think big in the drug community

I don't know what you are talking about. Speculatively building out capacity for as yet unproven vaccines was suggested and planned back from the beginning already.

(Here for example the Gates foundation in April 2020: https://www.businessinsider.com/bill-gates-factories-7-diffe... )

> There basically no amount of money that it would not have been worth it to spend.

The Economist calculated, based on a Goldman Sachs study, that "an American wearing a mask for a day is helping prevent a fall in gdp of $56.14. Not bad for something that you can buy for about 50 cents apiece." - so, basically a 10000% ROI in a day!

Yes, then, money could have been sensibly employed, but on what? Maybe it would have been better employed on PR to persuade people to wear masks, or maybe a DDOS shutting down social media. How to allocate money optimally in real time remains a difficult question.

I don't think things could have been substantially faster, though things could have been much less painful if not for the intransigence and recklessness of many covidiots.

EDIT to add the source: https://www.economist.com/finance-and-economics/2020/08/22/w...

and outline if paywalled: https://outline.com/yCeVzn


Some people talked about it, but IT DID NOT HAPPEN.


Then the problem wasn’t “thinking big” though, but execution, follow through, red tape, I don’t know what.


There are problems that cannot be solved by simply throwing money at them. Sure, invest billions in new manufacturing capacity. That capacity probably wouldn't been ready now, ramping manufacturing is hard enough, starting from scratch even harder.

This whole vaccine availability "scandal" is driving me nuts. It was clear that nobody knew which vaccine would work. It was prudent to buy all of the potential candidates.

It was also clear that there would be a ramp up phase, in each country and for each vaccine. The EU pretty much delivered on part one, sourcing. And I don't care what the press writes, 5 doses for each EU citizen regardless of age is enough.

EU member states screwed up on managing part two. And communication. I think, things will tun smoother once we have a vaccine that can be handled and used by every doctors practice. That supply chain works for millions of vaccinations every year. Before that, it is hit and miss.


I don't see any realistic way to expand manufacturing capacities at that kind of scale in such a short time. There are a lot of things that are potential bottlenecks because the stuff you need isn't produced at that scale and there aren't unlimited numbers of people that have the right experience. And with producing a vaccine it is extremely important that the production results in exactly what you intend to produce, to ensure it is safe and effective. That part is done by designing processes, carefully checking that they work and then strictly adhering to them. That is not an activity that is easy to scale up.


By now the scale could be far larger than it is currently. Moving up vaccine timetables by just a few months would be enormously valuable. I never said it was easy, but the answer was not "let's do nothing because it's hard."


You are speaking from hindsight. Just a few months ago the smart money was on the mRNA vaccines not completing phase-3 before some of the more conventional vaccines that we already have the ability to produce in large quantities.

That mRNA completed phase-3 trials first was a big shock to everyone. That they are significantly better than the conventional vaccines is also a big shock. If we knew about these shocks 1 year ago we would have invested a lot more money in mRNA (and none at all in all the other vaccines - some failed trails, some are in progress, and the rest are are not as good) and had more manufacturing as a result.


From what I understood, despite all of other advantages, they still need bigger, and more frequent doses.


we certainly knew there was a potential for this "shock"


Yeah, but it was a long shot potential. If it hadn't worked out you would be mad at the government for allocating money to this stupid bet instead of something else (probably J&J which wouldn't have come out any sooner)


This is narrow-minded thinking influenced by recent events instead of a realistic risk assessment. Imagine you spend trillions on vaccines for possibly deadly diseases, and then the Yellowstone supervolcano breaks out and general disaster control is in a bad shape because you've spent trillions elsewhere.

You can prepare for everything but it needs to be done on the basis of balancing many different concerns.


Why should we imagine highly contrived scenario, most risks are known, we underinvest in prevention and then pay 10x when shit hits the fan


> There basically no amount of money that it would not have been worth it to spend.

Maybe!

But, while the transmission rate appears to be sort of high - the fatality rate seems to be low (and getting lower as we figure out effective treatment protocols). I guess I personally don't think it was worth killing the economy over it.. Isolate "at risk people" (say over 75-or-so?) In fact, at least in the US - I think the shutdown caused more harm than the disease (although reasonable people often draw different conclusions from the same data...)


The market clearly decided that investing a trillion dollars in speculative capacity was not valuable. Absent Federal intervention (in the US at least), where would the money come from? Had the Trump Administration utilized the Defense Production Act to nationalize the necessary resources, then perhaps we would have had the necessary capacity by now, but it decided to go with "Warp Speed" instead.


Even if Trump had done that, he would have invested in the wrong vaccines. This is NOT incompetence, nobody had any reason to think mRNA would be the way to go 9+ months ago when the money was allocated.


The point wasn't that mRNA was the way to go, the point was that the only reasonable way to prepare to mass produce any vaccines, mRNA or "traditional" formats, was for a government to either nationalize development of the production systems, or fork over billions of dollars to have the production lines ready for whatever vaccine was developed.

Instead, the administration sat on its hands and said "what could we possibly do?" and the mess we have today (in the US at least) is the direct result.


> The market clearly decided that investing a trillion dollars in speculative capacity was not valuable

Somehow the investors need to get back their investment, cover their risk, and make a profit on top of that. Impossible?

Even worldwide, the median per-capita household income is $2,920. 1 trillion is a lot of money.

Edit: is there a name for the fallacy “something costs an individual $x, therefore the individual can afford to pay $x”, or the similar fallacy “something costs people an $x GDP, therefore the government should pay $x to fix it”.


Obviously this would not happen with purely private investment.


Influenza typically has a mortality of around 0.8%¹. There usually is a vaccine against the current strain of influenza, which usually hovers around 45%² efficacy (tops out at ~60%).

With covid, we have a mortality rate of something between 0.3% and 3%³. The CFR of influenza includes - to the best of my knowledge, since i can't find any sources - vaccinated people. So without vaccination, influenza would have a CFR around 0.8% * (100% / 45%) ~= 1.78%. This is within the error bars of covid19 CFR, since there was no vaccine until now.

I don't want to downplay covid19. I do want to question the effect on the society, and the personal responsibility of everyone involved.

@Downvoters: just state why please.

If you disagree, please be so kind and educate me why.

¹https://en.wikipedia.org/wiki/Influenza

²https://en.wikipedia.org/wiki/Influenza_vaccine

³https://coronavirus.jhu.edu/data/mortality


"The CFR of influenza..."

Case Fatality Rate, in case anyone else lost their acronyms.

According to worldometers.info, the US has reported 27,101,847 cases of COVID19 and 460,398 deaths, giving a CFR of about 1.70%, so that's about right.

I have reservations about your influenza mortality number of 0.8%. Most of the numbers I've seen have been significantly lower. If you look at [1], there were an estimated 29,000,000 symptomatic cases of influenza in the US in 2016 and an estimated 38,000 deaths, giving an estimated CFR of 0.1%, including any effects of vaccination. Correcting for vaccination and making the assumption that everyone were vaccinated, that would result in a unvaccinated CFR of around 0.2-0.3, right?

"If you disagree, please be so kind and educate me why."

We've been dealing with COVID19 for about a year, no? We've had 27,000,000 cases and 460,000 deaths, right? That's about the same number of cases and 10x the number of deaths.

You may not be trying to downplay COVID19, but I suspect you are doing it.

[1] https://en.wikipedia.org/wiki/United_States_influenza_statis...


> the US has reported 27,101,847 cases of COVID19 and 460,398 deaths, giving a CFR of about 1.70%, so that's about right.

That's if we catch every case with testing. I'm not sure if this is still the case, but I've heard estimates of 25%-50%. The death toll also lags total cases 2-4 weeks.


CFR isn't the main problem about Covid, the 5 per cent of cases that end up in hospital is - and for how long they stay there.

People with bad cases of Covid routinely spend weeks in ICU before they either get better or die. This is an enormous workload for doctors and nurses.

Also, we do not know for sure how long haulers will fare. I myself had heart arrythmia after an otherwise very mild case of Covid. Fortunately, a simple beta blocker helped me and there are no traces of anything worse on my heart, but the doctors that took care of me told me that they have a surge of youngish patients with myocarditis and similar problems. Some of those are actually sportsmen.


> we do not know for sure how long haulers will fare.

Annoyingly, most of what we know about long haulers is anecdotal, and long-term effects of covid are in many ways more significant than deaths.


> Influenza typically has a mortality of around 0.8%

The Wikipedia article has a graph, which I assume you're referring to with this figure, which shows the mortality rate of 0.8% only applies to those ages 65+. The blended rate for a typical flu season, given in a table below, is <0.1%.


This is the (approximately) same graph for covid19 patients. If influenza was a "new" disease to the immune system of western people, it quite probably would be way more deadly. Original american natives would probably agree.


> I do want to question the effect on the society, and the personal responsibility of everyone involved.

What does this mean?

There are many factors at play here. Aside from mortality, you also have to look at the R0. Covid 19 has a significantly higher R0 than seasonal flu (estimated 1.5 vs 2.5+).

In addition, many people have some immune resistance to seasonal flu, but there was no existing resistance to Covid 19.

You only have to look at the health situation in Italy, Portugal, UK and elsewhere to see the difference between the two. Or look at the excess death graphs.


Covid19 is a new disease, noone is primed (by natural immunity) against it. It will be more deadly by nature since this is what nature is.

I doubt our response is good. We must protect vulnerable people, and we have the means to. But this is what we are neglecting, and this is what causes deaths.

And while we're not protecting vulnerable people, we're also harming (to a not yet known degree) people who are not vulnerable at all: the young. The're being deprived of their education (at least in europe), of their young years, of living their young life. Even my parents in their 60s say they'd rather protect themselves or die instead of causing depression among the young.

But who cares.


The wikipedia page you reference gives all-age mortality of 0.096% for the US 18-19 flu season.

So, with your 0.3%-3% CFR, Covid-19 is three to thirty times as deadly as flu. Call it ten times as deadly; it is also more virulent (R0 of 1.4 vs 3-5 for Covid-19).

That's why it is being treated more seriously than flu.


Do you mean influenza typically has a mortality of around 0.8% for those 65 and older? It has a mortality of < 0.1% for everyone from the same Wikipedia article.

And CFR, case fatality rate, won't include vaccinated people who didn't get sick so your final calculation doesn't make sense.


> @Downvoters: just state why please.

This doesn't really relate to myths of vaccine manufacturing.


This is like using only GDP to compare economies; it's a useful data point, but it doesn't tell the whole story.

From what we've seen, yes, the mortality rate of COVID19 is similar to the flu. However, the mortality rate of the flu is without other interventions aside from the flu vaccine. In a regular flu season the public doesn't social distance; they tend to group even closer indoors because of the cold weather. The US has never normalized mask wearing; people in the beginning stages of the flu will go about their lives, and work places actively encourage people to continue to work in-person unless they are too unwell to do so. I would wager most people in the US don't improve their hygiene during a regular flu season either. We've done all that (to an extent) with COVID19 and we've barely managed to make an impact.

Look at some other important data points. Average US flu deaths / year: 36k [1]. COVID19 deaths in the US in only 11 months: 445k. [2] If we assume the first COVID19 death in the US was in early February as some report, that's over 12x the deaths/year than the flu. If current trends hold (~3k deaths/day for the next 27 days) until March 2 (the first officially confirmed COVID19 death in the US), we'd be at 526k deaths, or more than 14x as many deaths/year as the flu. If this ran at this rate for the entirety of the next 365 days, we'd hit nearly 1.1 million deaths, or over 30x as many deaths/year as the flu. That's assuming we don't have any massive improvements with vaccine rollout.

The contagiousness of the two is also orders of magnitude different. Flu is estimated to have an R0 value of ~1.5 [3]. Some estimates put COVID19 at an R0 value of 5.7 [4]. (Remember, R0 is without interventions). The way to estimate "herd immunity" rates is the Critical Vaccination Threshold formula: (1 - (1/R0)) / E, where E is the effectiveness of a vaccine. With an R0 of 1.5 and an efficacy of 67% (from your second link. Remember, this is the effectiveness of the vaccine, not the effectiveness in a real-world population, which factors in vaccine rates), we would need roughly 50% of the population to vaccinated to start preventing illnesses in those that are unvaccinated. With an R0 of 5.7 and an efficacy of 94% (Pfizer vaccine), COVID 19 would require nearly 88% of the population vaccinated to achieve the same rate. Even using the lower-quoted R0 value of 2.5 (R-value _with_ other interventions, such as social distancing, mask wearing, improved hygiene), we'd need nearly 64% of the population vaccinated.

You're also ignoring the fact that, despite our interventions, there are currently 3 other strains of COVID19 spreading, all of which are speculated to be both more contagious _and_ more deadly. [5] While the current vaccines are _effective enough_ against the strains, there's nothing saying a new variant couldn't emerge that is resistant to the current vaccines, starting a new pandemic. And you're also ignoring the long-term cases of COVID19 [6] as well as the long term effects post-infection outside of death [7], including chronic cardiovascular damage, kidney damage, neurological effects, among many others.

So yes, the mortality rates are similar, but literally nothing else is. We don't know enough about this virus to let it run rampant, and the world should have done more from the get-go to keep it contained.

[1]: https://www.cdc.gov/flu/about/burden/past-seasons.html

[2]: https://covid.cdc.gov/covid-data-tracker/#datatracker-home

[3]: https://www.vdh.virginia.gov/coronavirus/2020/12/07/covid-19...

[4]: https://wwwnc.cdc.gov/eid/article/26/7/20-0282_article

[5]: https://en.wikipedia.org/wiki/Variants_of_SARS-CoV-2

[6]: https://en.wikipedia.org/wiki/Long_COVID

[7]: https://en.wikipedia.org/wiki/Coronavirus_disease_2019#Longe...


The blog post is mainly about the difficulty of producing vaccines. I don't see much in it that is objectionable. But this line may be misleading:

So no, we did not “have the vaccine” in February.

The author is arguing that, because it's difficult to produce of the Moderna vaccine, we couldn't have disseminated it on a wide scale in February or shortly thereafter. That argument may be fine, but it diverts attention from the critical role that the U.S. regulations in general, and the U.S. FDA in particular, played in slowing the process of widespread vaccine dissemination.

Specifically: the process could have been sped by months if the U.S. had been willing to conduct human-challenge trials [1] and to integrate tests of safety (Phase 2) and efficacy (Phase 3) [2].

To my knowledge, understanding of how to integrate the safety and efficacy trials has only recently developed; perhaps the FDA shouldn't be faulted on that front. But the benefits of human-challenge trials have long been understood.

[1] https://doi.org/10.1093/infdis/jiaa152

[2] https://doi.org/10.1198/016214504000001790


We have a vaccine in February in the same way that we have 5nm fabs this year.

After all, all the technology is there, it's just the investment and those pesky actual manufacturing process that's standing in the way.


Not exactly. If you have a 5nm fab you can produce chips today that you know work. (the yield might be terrible, but you can get some functional chips every day). In February what we had was something that completed the process, but we had no idea if it worked at all.


From a manufacturing perspective, the equipment was there because they've been working on it 20Y; whether the vaccine worked is a separate question.

By analogy, it's one thing to have a fab, a working fab can make 5nm chips as designed at some yield, however, the fab is not responsible for whether the chip designs work or are valid.

My point here really was that tech people, and especially people in the software industry, ignore that the bulk of the work isn't the equipment, it's the long tale of supply chain, manufacturing process and QA. All of the 5nm equipment exists today, it's the other parts that are the hold up.

Essentially, in our own domain we know better, and we should really understand this and stop making this mistake in other domains.


Firstly, it wasn't produced in large quantities in February. They have to do trials against the mass produced article, not lab samples.

Secondly, it would be extremely unethical to overlap phase 2 & 3 trials, when there are effective NPIs.

The lessons of unethical medical science, like Tuskegee and experimentation on armed forces personnel, must not be ignored. And yet that is precisely what your ref Eyal[1] is proposing, because practically none of the safeguards can be achieved.

Efficacy trials require a much larger participant group, given the still low infection rates. I don't see how one can justify giving a candidate to 100k people before safety screening, especially when the downside risk is significant risk of death if they ever catch COVID.


> Firstly, it wasn't produced in large quantities in February. They have to do trials against the mass produced article, not lab samples.

Yes, I’m not disputing this point. My claim is that even after we account for the difficulties of mass production, the FDA-controlled licensing process should have taken less time than it did.

> Efficacy trials require a much larger participant group, given the still low infection rates.

This is the major benefit of human-challenge trials [1]: if you intentionally infect healthy, well-informed, low-risk volunteers with low doses of a virus, the size of the requisite participant group falls dramatically. Note also that “Any volunteers in whom infection was confirmed would receive excellent care for COVID-19, including priority for any scarce life-saving resources, in state-of-the-art facilities.”

You can say that it’s unethical to run such trials. But it seems hard to make that argument if the volunteers are informed about the risks and if safeguards are in place (e.g., limiting the dose to which volunteers are exposed). Consider also the cost -- many thousands of lives -- of refusing to run such trials and thus delaying the licensing of a vaccine by months.

> The lessons of unethical medical science, like Tuskegee [...] must not be ignored. And yet that is precisely what your ref Eyal[1] is proposing

No, not at all. In the Tuskegee experiment, people infected with syphilis were promised medical care that they were later denied. When they were diagnosed with syphilis, they weren't even told of the diagnosis. (One of the purposes of the experiment was to study what happens when syphilis isn't treated.) These conditions are a world apart from what Eyal et al. are proposing in [1]. You don't need to take my word for it: the article is short and easy to read.

[1] https://academic.oup.com/jid/article/221/11/1752/5814216


Secondly, it would be extremely unethical to overlap phase 2 & 3 trials, when there are effective NPI.

The NPIs have enormous costs in both dollars and quality of life, and are in fact not terribly effective.




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