I was thinking something similar myself (more on weld quality, "welds should be as strong as the rest of the material"), but then I realized that this doesn't matter, and having an unoptimized test vehicle a week earlier is always going to be the better option for SpaceX.
A static weld is usually stronger than the base metal under static conditions (i.e. not undergoing dynamic shock loading). Welds are created at 3000 degrees C with 50-100C metal right next to it. By the time a weld cools there are always captive stresses, meaning during a failure the weld is the most brittle part. This can be alleviated with pre and post weld heat treatment, but there are always stresses built into a weld.
1. Is it light enough to fly?
2. Is it strong enough to not cause a failure?
#shipit