Sapphire is an incredibly trivial compound, aluminum oxide.
The problem is, its melting point is huge. To make artificial sapphire you have to melt the stuff at very high temperature and let it drop and collect onto a ceramic base or something. And then you cut, grind and polish it into shape, which is not easy either because it's an extremely hard material.
The challenges to making a large flat plate of AlOx would be huge.