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I'm probably wrong on the technical reasons specifically (my motor experience is limited to robotics and rc cars), but its only recently you could buy 29-35 watt ceiling fans due to the use of DC motors:

http://www.ceilingfan.com/35-to-50-watt-ceiling-fans-s/1647....

http://www.hansenwholesale.com/ceilingfans/reviews/emerson_m...

Averages currently are 75 watts and up to 100 for typical sizes.

http://energyusecalculator.com/electricity_ceilingfan.htm

You can google up articles from the early 2000s were it was conventional wisdom that the fan ran 100 watts.

I did read a bit about motor design but I can't find it now, but clearly the differences in wattage are real. I believe the newer ones are brushless DC vs the single phase induction of old. I imagine newer fan design helps too.

This Kensgrove is a whopping 72" but with a DC brushless motor. 31 watts on the highest setting.

http://www.homedepot.com/p/Home-Decorators-Collection-Kensgr...

Cheaper 56" at 35 watts:

http://www.homedepot.com/p/Home-Decorators-Collection-Breeze...

This ultra efficient 56" phase induction motor design still uses nearly twice the power of the DC motor!

http://www.homedepot.com/p/Westinghouse-Industrial-56-in-Ind...




Sure, fans have become more energy optimized. That doesn't support the implication that the lightness was required to get the modern lower energy usage, nor that a better built (heavier) motor wouldn't be more efficient and last longer. That lack of longevity is what the "motor weighers" are lamenting - a major reason this whole topic is important is that we're currently unable to buy new more efficient appliances that will also last long.

> newer ones are brushless DC vs the single phase induction of old. I imagine newer fan design helps too.

Yes, this is the advance in drive circuitry that I referred to - same with the "DC motor" fans. It's still a fact that at the current consumer design point, adding more copper to the windings will increase weight, efficiency, and longevity.




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